Drilling (DR) | Drilling anomaly causes the hole not to be drilled to the graphic position | |
Component holes are 2mil, and via holes are allowed to be tangent; Those shown in the picture should be scrapped. |
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1. The positioning is not correct when the hole is filled after the drilling is missed; 2. The positioning is not ideal; 3. The pin hole is too large, resulting in poor fixation. |
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1. Component holes are 2mil, and electrical holes are allowed to be tangent; 2. Scrap as shown in the figure. |
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1. Failure to produce according to the information provided by the Engineering Department, and unauthorized changes to the information resulted in more holes than the specified number; 2. Wrong information was used. |
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Scrapped | ||
No borehole | ||
1, with red philine beat; 2. This drawing is not acceptable. |
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Improper operation or equipment problems cause sharp objects to hit the board surface and cause the base copper to fall off. | ||
1. Scrap at the line bends and pads; 2. Repair the line; 3. UAI on the large copper sheet. |
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The positioning is not ideal, the positioning hole is larger than the pin, causing the second drill hole to deviate from the pattern. | ||
Scrapped | ||
Copper (PTH) | Electroplated copper bubbles | |
Scrapped | ||
Copper cylinder liquid pollution, the external environment dust into the copper cylinder, resulting in granular copper on the surface. | ||
The maximum diameter of the copper particles should be less than 0.05mm, and there should be no more than 5 in every 304.8mm×304.8mm area. | ||
Improper operation or equipment problems cause sharp objects to hit the plate surface and make the base copper fall off. | ||
1. Scrap at the line bends and pads; 2. Repair the line; 3. UAI on the large copper sheet. |
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Copper cylinder pollution, residual copper on the surface | ||
The residual copper between the lines shall not affect the line width and spacing, and the length shall be <13mm. The residual copper on the effective plate surface shall be repaired. | ||
Outer dry film (ODF) | Residual copper | |
1. It does not affect the line width and line spacing; 2. The residual copper on the large copper surface is allowed to be 1.0mm and the copper must not be exposed. Only one is allowed within an area of 9 square centimeters. |
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The board got stuck during the grinding process and was damaged. | ||
Scrapped | ||
Developer contamination | ||
1. 10 * 10 MM 2 on large copper foil is acceptable; 2. Not acceptable on circuits or pads. |
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Short circuit | ||
Scrapped | ||
Poor exposure results in an open circuit. | ||
Scrapped | ||
During the exposure process, small film fragments or other foreign matter adhere to the pad, causing gaps. | ||
1. No gaps are allowed in IC, BGA and gold finger positions; 2. No gaps are allowed in the middle of square and round pads, but 5% is allowed around them. |
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Expose the substrate | ||
1. No gaps are allowed in the IC position; 2. No gaps are allowed in the middle of square and round pads, but 5% is allowed around them. |
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Etchant contamination | ||
Meet MI line width spacing requirements. | ||
Scratches caused by human operation problems | ||
Scrapped | ||
The etching speed is too slow, the temperature is too high, and the concentration of the solution is too high, resulting in thin lines. | ||
Within the requirements provided by the customer. | ||
1. Poor etching uniformity; 2. Nozzle clogged; 3. Incorrect etching parameters. |
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Scrapped |